Prérequis
Level of experienced senior technician or engineer working on the quality or reliability of a product either in its manufacture or selection.
Public concerné
Technical or design office manager, engineer or project manager, reliability manager.
Objectif
Learn a method to make an electronic system reliable. The approach allows to understand how to identify the product’s life profile, to carry out technological risk analyses in order to build a targeted risk removal plan (environmental tests accelerated by the use of mathematical models, robustness tests, component qualification…).
Formateur
Engineer or project manager.
Teaching methods
Projection and printed copies of Powerpoint presentations, practical case studies, exercises, situational examples, theoretical examples, video materials, etc.
Assessment methods
Evaluation at the beginning and end of the course, quiz…
A training certificate complying with the provisions of Article L.6353-1 paragraph 2 is issued to the trainee.
Registration deadline
5 working days before the start of the course (if OPCO funding).
Programme
INTRODUCTION
- Reliability definitions
- Failure, failure mode and failure mechanism
- Abrupt (catalectic) and wear failure
- Example of failure mechanisms
- Resistance/stress theory
SOME MATHEMATICAL NOTIONS
- Failure rate function l(t)
- Evolution of failure rate over time (bathtub curve)
- MTBF, MTTF
- Use of statistical laws and their limitations :
- Exponential
- Weibull
- Sampling :
- Ki²
- Binomial
OUR APPROACH: “RELIABILITY THROUGH TECHNOLOGY
- Theoretical methods (MIL-HDBK-217, IEC 62380, FIDES)
- Use of REX
- Per test
OUR APPROACH: “RELIABILITY THROUGH TECHNOLOGY
- Definition of product life profile
- Risk analysis (technologies versus life profile)
- Components and technologies : AEC-Q-XXX, PPAP, aeronautics, space…
- Design
- Industrialization
- Robustness testing
- HALT
- Development and implementation of a test plan
- Durability testing
- Acceleration laws (Arrhenius, Coffin Manson and Norris Landzberg, Hallberg
Peck …) - Building a test plan and sequencing tests
- Acceleration laws (Arrhenius, Coffin Manson and Norris Landzberg, Hallberg
- Manufacturing process qualification
- Process control
- Supplier audit
BURN-IN
- Definition of burn-in
- HASS, HASA, ESS
- POS and SOS
- Burn-in effectiveness
PRACTICAL EXERCISES ON A CASE STUDY
Throughout the training course, trainees are offered a number of exercises:
- Mathematical exercises (exponential, Weibull…)
- Life profile definition
- Technological risk analysis and industrialization
- Definition of a robustness plan
- Definition of a durability test plan (calculation of accelerated tests)
CLASSICAL RELIABILITY ASSESSMENT METHODS
- Theoretical calculations (MIL-HDBK-217, IEC 62380, FIDES)
- Test methods (D0 160, EN 50155, ESA…)
- Field feedback (REX)
QUESTIONS/ANSWERS
Sessions
- Du 10/09/2024 au 12/09/2024 (Pessac)
- Du 19/11/2024 au 21/11/2024 (Pessac)
Tarif
- Price inter-company : 2 160€
- Price intra-company : On request
- Price Online : On request
2023 :
Satisfaction rate: 94%
Number of sessions: 3
Number of trainees: 9
REGISTRATIONS and INFORMATIONS :
- Email : formation@serma.com
- Tel. : +33 (0)5 57 26 29 92
- Fax : +33 (0)5 57 26 08 98
- Via the Contact form